Kia Forte: Timing Chain Cover Installation
1. |
Install the timing chain cover.
(1) |
Using a gasket scraper, remove all the old packing material
from the gasket surfaces.
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(2) |
The sealant locations on the chain cover and the counter
parts (cam carrier, cylinder head, cylinder block, and lower
crankcase) must be free of harmful foreign materials, oil, dust
and moisture. Spraying cleaner on the surface and wiping with
a clean duster.
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(3) |
Before assembling the timing chain cover, liquid sealant
should be applied on the gap between cam carrier, cylinder head
and cylinder block.
Bead width:
3.0 ~ 5.0 mm (0.11 ~ 0.20 in.)
Sealant:
Threebond 1217H or equivalent
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(4) |
After applying liquid sealant on the timing chain cover,
assemble the cover within 5 minutes after sealant was applied.
Continuous bead of sealant should be applied to prevent any
path from oil leakage.
Bead width
Whole section: 2.5 ~ 3.5 mm (0.10 ~ 0.14 in.)
Section A: 4.5 ~ 5.5 mm (0.18 ~ 0.22 in.)
Section B: 8.0 ~ 9.0 mm (0.32 ~ 0.35 in.)
Sealant:
Threebond 1217H or equivalent
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(5) |
Install the timing chain cover. The dowel pins on the
cylinder block and holes on the timing chain cover should be
used as a reference in order to assemble the timing chain cover
in exact position.
Tightening torque
Bolts (A, B):
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4
lb-ft)
Bolt (C):
19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4
lb-ft)
Bolts (D,E):
39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2
lb-ft)
Bolt (F):
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
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Do not reuse the seal bolts (C,F).
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The engine running or pressure test should not
be performed within 30 minutes after the timing chain
cover was assembled.
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2. |
Replace the front oil seal if necessary.
(Refer to Timing System - “Front Oil Seal”)
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3. |
Install the front engine hanger (A).
Tightening torque :
34.3 ~ 39.2 N.m (3.5 ~ 4.0 kgf.m, 25.3 ~ 28.9 lb-ft)
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4. |
Install the other parts reverse order of removal.
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5. |
Add all the necessary fluids and check for leaks. Connect GDS.
Check for codes, note, and clear. Recheck.
• |
Refill engine with engine oil.
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• |
Clean battery posts and cable terminals and assemble.
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Inspect for fuel leakage.
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After assembling the fuel line, turn on the ignition
switch (do not operate the starter) so that the fuel
pump runs for approximately two seconds and fuel line
pressurizes.
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Repeat this operation two or three times, then
check for fuel leakage at any point in the fuel line.
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Engine removal is not required for this procedure.
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Use fender covers to avoid damaging pa ...
1. Intake camshaft
2. Exhaust camshaft
3. Intake CVVT assembly
4. Exhaust CVVT assembly
5. Timing chain
6. Timing chain tensioner arm
7. Timing chain tensioner
8. T ...