Kia Forte: Cylinder Block Disassembly

Second generation YD (2014-2018) / Kia Forte TD 2014-2018 Service Manual / Engine Mechanical System / Cylinder Block / Cylinder Block Disassembly

•	Use fender covers to avoid damaging painted surfaces.

•	To avoid damaging the cylinder head, wait until the engine coolant temperature drops below normal temperature (20°C [68°F]) before removing it.

•	When handling a metal gasket, take care not to fold the gasket or damage the contact surface of the gasket.

•	To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

•	Mark all wiring and hoses to avoid misconnection.

•	Turn the crankshaft pulley so that the No.1 piston isat TDC (Top dead center).

1.	Remove the engine assembly from the vehicle. (Refer to Engine And Transaxle Assembly - “Engine And Transaxle Assembly”)

2.	Remove the transaxle assembly from the engine assembly. Manual Transaxle (Refer to Manual Transaxle System - "Manual Transaxle") Automatic Transaxle (Refer to Automatic Transaxle System - "Automatic Transaxle")

3.	Manual Transaxle : Remove the flywheel. (Refer to Cylinder Block - "Flywheel") Automatic Transaxle : Remove the drive plate. (Refer to Cylinder Block - "Drive Plate")

4.	Remove the rear oil seal. (Refer to Cylinder Block - “Rear Oil Seal”)

5.	Install the engine to engine stand for disassembly.

6.	Remove the timing chain. (Refer to Timing System - “Timing Chain”)

7.	Remove the water pump assembly. (Refer to Cooling System - “Water Pump”)

8.	Remove the water inlet fitting and the thermostat assembly. (Refer to Cooling System - “Thermostat“)

9.	Remove the intake manifold. (Refer to Intake And Exhaust System - "Intake Manifold")

10.	Remove the A/C compressor. (Refer to Heating, Ventilation Air conditioning -"Compressor")

11.	Remove the exhaust manifold. (Refer to Intake And Exhaust System - "Exhaust Manifold")

12.	Remove the cylinder head assembly. (Refer to Cylinder Head Assembly - "Cylinder Head")

13.	Remove the oil filter. (Refer to Lubrication System - “Engine Oil”)

14.	Remove the oil screen. (Refer to Lubrication System - “Oil Pan”)

15.	Remove the piston and connecting rod assemblies. (Refer to Cylinder Block - "Piston and Connecting Rod")

16.	Remove the crankshaft. (Refer to Cylinder Block - "Crankshaft")

17.	Remove the knock sensor. (Refer to Engine Control/Fuel System - "Knock Sensor (KS)")

18.	Remove the crankshaft position sensor (CKPS). (Refer to Engine Control/Fuel System - "Crankshaft Position Sensor (CKPS)")

19.	Remove the oil pressure switch. (Refer to Lubrication System - "Oil Pressure Switch")

Crankshaft Reassembly

• Thoroughly clean all parts to be assembled. • ...

Cylinder Block Inspection

1. Remove gasket material. Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block. 2. Cl ...

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